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Year/Semester of Study | 1 / Fall Semester | ||||
Level of Course | 3rd Cycle Degree Programme | ||||
Type of Course | Optional | ||||
Department | METALURJI VE MALZEME MüHENDISLIğI ANA BILIM DALı DOKTORA(ÖNERILEN PROGRAM) | ||||
Pre-requisities and Co-requisites | None | ||||
Mode of Delivery | Face to Face | ||||
Teaching Period | 14 Weeks | ||||
Name of Lecturer | CEMAL ÇARBOĞA (ccarboga@nevsehir.edu.tr) | ||||
Name of Lecturer(s) | |||||
Language of Instruction | Turkish | ||||
Work Placement(s) | None | ||||
Objectives of the Course | |||||
The objective of this course is to understand, analyze, and correctly apply heat treatment processes to improve the mechanical and physical properties of steel materials. The course covers topics such as fundamental heat treatment operations, TTT (Time-Temperature-Transformation) diagrams, continuous cooling diagrams, heat treatment environments, hardening, martensitic transformation, tempering, hardenability, cold working and annealing, aging, thermomechanical processes, and heat treatment diagrams for commercial alloys. Students are expected to gain theoretical knowledge and develop practical skills in applying heat treatment methods that enhance the performance of steel materials and make them suitable for industrial applications. |
Learning Outcomes | PO | MME | |
The students who succeeded in this course: | |||
LO-1 | Can Explain the material production methods. |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-2 Completes and applies information using scientific methods using limited or incomplete data; integrates information from different disciplines. PO-3 Constructs engineering problems, develops methods to solve them and applies innovative methods in solutions. PO-4 Leads multi-disciplinary teams, develops solution approaches in complex situations and takes responsibility. |
Examination |
LO-2 | Can practice the heat treatment principles and basic operations |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-2 Completes and applies information using scientific methods using limited or incomplete data; integrates information from different disciplines. PO-3 Constructs engineering problems, develops methods to solve them and applies innovative methods in solutions. PO-4 Leads multi-disciplinary teams, develops solution approaches in complex situations and takes responsibility. |
Examination |
LO-3 | Can evaluate the phase diagrams, TTT and CCC diagrams. |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-2 Completes and applies information using scientific methods using limited or incomplete data; integrates information from different disciplines. PO-3 Constructs engineering problems, develops methods to solve them and applies innovative methods in solutions. |
Examination |
LO-4 | Can explain the hardening treatment and martensitic transformation. |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-2 Completes and applies information using scientific methods using limited or incomplete data; integrates information from different disciplines. PO-3 Constructs engineering problems, develops methods to solve them and applies innovative methods in solutions. PO-4 Leads multi-disciplinary teams, develops solution approaches in complex situations and takes responsibility. |
Examination |
LO-5 | Can apply the surface hardening techniques |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-2 Completes and applies information using scientific methods using limited or incomplete data; integrates information from different disciplines. PO-3 Constructs engineering problems, develops methods to solve them and applies innovative methods in solutions. PO-4 Leads multi-disciplinary teams, develops solution approaches in complex situations and takes responsibility. |
Examination |
LO-6 | Can make the risk analysis in heat treatment application |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-2 Completes and applies information using scientific methods using limited or incomplete data; integrates information from different disciplines. PO-3 Constructs engineering problems, develops methods to solve them and applies innovative methods in solutions. |
Examination |
LO-7 | Can make the selection of proper materials. |
PO-1 Accesses information in depth and breadth by conducting scientific research in the field of engineering, evaluates, interprets and applies information. PO-2 Completes and applies information using scientific methods using limited or incomplete data; integrates information from different disciplines. PO-3 Constructs engineering problems, develops methods to solve them and applies innovative methods in solutions. PO-4 Leads multi-disciplinary teams, develops solution approaches in complex situations and takes responsibility. |
Examination |
PO: Programme Outcomes MME:Method of measurement & Evaluation |
Course Contents | ||
To teach Basic Heat Treatment Operations, TTT Curves, Continuous Cooling Curves, Heat Treatment Environments, Hardening, Martensitic Transformation, Tempering, Hardenability, Cold Working and Annealing, Aging, Thermomechanical Processes, Heat Treatment Diagrams in Commercial Alloys | ||
Weekly Course Content | ||
Week | Subject | Learning Activities and Teaching Methods |
1 | Concept of heat treatment | Presentation, question-answer, discussion methods |
2 | Basic heat treatments operations | Presentation, question-answer, discussion methods |
3 | Effects of alloying elements on Fe-C phase diagram and TTT curves | Presentation, question-answer, discussion methods |
4 | TTT curves | Presentation, question-answer, discussion methods |
5 | CCC curves | Presentation, question-answer, discussion methods |
6 | Heat treatment media | Presentation, question-answer, discussion methods |
7 | Hardness, hardening and hardenability | Presentation, question-answer, discussion methods |
8 | mid-term exam | |
9 | Martensitic transformation and quenching operation | Presentation, question-answer, discussion methods |
10 | Tempering, sub-zero treatment | Presentation, question-answer, discussion methods |
11 | Surface hardening treatments | Presentation, question-answer, discussion methods |
12 | Precipitation hardening (aging) | Presentation, question-answer, discussion methods |
13 | Recrystallization annealing (process annealing) | Presentation, question-answer, discussion methods |
14 | Heat treatments of tool steels | Presentation, question-answer, discussion methods |
15 | Heat treatments of industrial alloys | Presentation, question-answer, discussion methods |
16 | final exam | |
Recommend Course Book / Supplementary Book/Reading | ||
1 | İlya İsrailoviç Novikov, 2012-4, Metallerin Isıl İşlem Teorisi, Nobel Yayın Dağıtım, İstanbul | |
2 | Dossett J L.,Practical Heat Treating: Basic Principles, 2020, ASM International | |
Required Course instruments and materials | ||
Computer, projection |
Assessment Methods | |||
Type of Assessment | Week | Hours | Weight(%) |
mid-term exam | 8 | 2 | 40 |
Other assessment methods | |||
1.Oral Examination | |||
2.Quiz | |||
3.Laboratory exam | |||
4.Presentation | |||
5.Report | |||
6.Workshop | |||
7.Performance Project | |||
8.Term Paper | |||
9.Project | |||
final exam | 16 | 2 | 60 |
Student Work Load | |||
Type of Work | Weekly Hours | Number of Weeks | Work Load |
Weekly Course Hours (Theoretical+Practice) | 2 | 14 | 28 |
Outside Class | |||
a) Reading | 4 | 14 | 56 |
b) Search in internet/Library | 4 | 14 | 56 |
c) Performance Project | 0 | ||
d) Prepare a workshop/Presentation/Report | 0 | ||
e) Term paper/Project | 0 | ||
Oral Examination | 0 | ||
Quiz | 0 | ||
Laboratory exam | 0 | ||
Own study for mid-term exam | 3 | 7 | 21 |
mid-term exam | 2 | 1 | 2 |
Own study for final exam | 3 | 7 | 21 |
final exam | 2 | 1 | 2 |
0 | |||
0 | |||
Total work load; | 186 |